自動(dòng)焊接設(shè)備提高生產(chǎn)效率的方法有哪些？下面山東自動(dòng)焊接設(shè)備廠(chǎng)家為您講解一番。

What are the methods for automatic welding equipment to improve production efficiency? Next, Shandong automatic welding equipment manufacturer will explain it to you.

(1)提高精度，確保高速焊接。

(1) Improve precision and ensure high-speed welding.

企業(yè)在生產(chǎn)中送餐機(jī)器人意味著追求率、高焊接質(zhì)量，因此在焊接速度上尋求突破，而機(jī)器人在軌跡控制上的高精度是高速焊接的可靠保證。

In production, the catering robot means to pursue high efficiency and high welding quality, so the enterprise seeks a breakthrough in welding speed, and the high accuracy of the robot in trajectory control is a reliable guarantee for high-speed welding.

(2)雙機(jī)協(xié)調(diào)焊接功能。

(2) Dual machine coordinated welding function.

有時(shí)我們會(huì)遇到長(zhǎng)形工件，焊縫分布在工件的兩端，若采用1臺(tái)機(jī)器人進(jìn)行焊接，會(huì)出現(xiàn)因兩端不同時(shí)焊接而造成焊接變形不一致，從而使工件在長(zhǎng)度方向上扭轉(zhuǎn)變形，焊接后的工件難以符合尺寸要求。

Sometimes we will encounter long workpieces with welds distributed at both ends of the workpieces. If one robot is used for welding, the welding deformation will be inconsistent due to different welding at both ends, which will cause the workpiece to twist in the length direction, and the workpiece after welding is difficult to meet the size requirements.

針對(duì)這種類(lèi)型的工件，我們常采用2臺(tái)機(jī)器人同時(shí)協(xié)調(diào)焊接的方式，這就促生了兩臺(tái)機(jī)器人雙機(jī)協(xié)調(diào)焊接技術(shù)。在汽車(chē)后橋和消聲器的焊接中，經(jīng)常會(huì)使用到該項(xiàng)技術(shù)。

For this type of workpiece, we often adopt the method of simultaneous coordinated welding of two robots, which promotes the development of two robots' dual machine coordinated welding technology. This technology is often used in the welding of automobile rear axle and muffler.

2臺(tái)機(jī)器人對(duì)應(yīng)1個(gè)由機(jī)器人外部軸驅(qū)動(dòng)的變位機(jī)，在變位機(jī)順長(zhǎng)擺放的工件上有兩個(gè)鏡像對(duì)稱(chēng)的部件，兩條相似的環(huán)焊縫需要兩臺(tái)機(jī)器人在變位機(jī)旋轉(zhuǎn)的同時(shí)實(shí)現(xiàn)同步協(xié)調(diào)焊接，通過(guò)這種方式可以將焊接生產(chǎn)的效率提高1倍。

Two robots correspond to one positioner driven by the external axis of the robot. There are two mirror symmetrical parts on the workpiece placed along the length of the positioner. Two similar circumferential welds require two robots to realize synchronous and coordinated welding while the positioner rotates. In this way, the efficiency of welding production can be doubled.

(3)點(diǎn)焊機(jī)器人的優(yōu)勢(shì)。

(3) Advantages of spot welding robot.

如果說(shuō)弧焊機(jī)器人的使用大大提高了焊接質(zhì)量的穩(wěn)定性和焊接效率，點(diǎn)焊機(jī)器人則具有更多的優(yōu)勢(shì)，帶來(lái)的經(jīng)濟(jì)效益也更加可觀(guān)，主要體現(xiàn)在：

If the use of arc welding robot greatly improves the stability of welding quality and welding efficiency, the spot welding robot has more advantages and brings more economic benefits, which are mainly reflected in:

A.機(jī)器人點(diǎn)焊時(shí)，大多采用鉗體與變壓器一體化方式，變壓器的容量可以減小到1/3～1/4，節(jié)約了能源，并且大地減輕了操作者繁重的體力勞動(dòng)。

A. During robot spot welding, the clamp body and transformer are mostly integrated. The capacity of the transformer can be reduced to 1/3~1/4, saving energy, and greatly reducing the heavy manual labor of the operator.

B.點(diǎn)焊機(jī)器人有更多的控制方式控制焊鉗壓力和焊接條件的自動(dòng)切換，針對(duì)不同打點(diǎn)位置可輕松實(shí)現(xiàn)獨(dú)特的焊接時(shí)序，大大提高了打點(diǎn)質(zhì)量，避免了焊點(diǎn)漏打、多打及位置不準(zhǔn)確等問(wèn)題。

B. The spot welding robot has more control methods to control the automatic switching of welding clamp pressure and welding conditions. It can easily achieve a unique welding sequence for different spot welding positions, greatly improving the spot welding quality, and avoiding problems such as missed spot welding, excessive spot welding, and inaccurate position.

C.點(diǎn)焊機(jī)器人在打點(diǎn)效率上的優(yōu)勢(shì)明顯，可提率8~10倍。

C. The spot welding robot has obvious advantages in the spot welding efficiency, which can improve the efficiency by 8~10 times.

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